Hybrid integrated high performance electronic stripes​

Chip-Film Patch Processing

← Back to overview Chip-Film Patch Processing Unique Embedding Technology Specifications of the Chip-Film Patch fabrication process Ultrathin Si Chips Applications Ulrike Passlack Institut für Mikroelektronik Stuttgart Germany Website

Stretch.flex xS und xS-Ri: Sheet-2-Sheet (S2S) Processing

← Back to overview Stretch.flex xS und xS-Ri: Sheet-2-Sheet (S2S) Processing Material properties Extensive testing necessary Multiple rotation (n x 180°) without influence on stability and electrical properties Dynamic stretchability of 5 – 20 % Skin-friendly material Softening area: 155 – 185°C Multiple processing options (assembly in reflow, thermoforming/deep drawing, laminating…) Fields of application Medical Technology Sensor Technology Smart Textiles (Soft-) Robotics IoT (Internet of Things) Wearable Technology Würth Elektronik Germany Website

Hyperstripes meander patterns: Mechanical Simulation

TPU-PCB Streifen (kurz)

← Back to overview Hyperstripes meander patterns: Mechanical Simulation Introduction Patterns are used in the conductive tracks to create flexible electronics. The conductive materials, like Gold, Silver or Copper, typically are less strain-able than the substrate material they are placed on. The substrates (TPU’s) can take up to 100% strain easily, the conductors not (see figure #). Obviously, adding “length” to the conductive track would lead to an increase in resistance (and material use), and therefore undesirable in general. The pattern can therefore be designed as fit for purpose. To assess the strain-ability of the flexible conductors, Computer Design of Experiments (CDoE) were conducted. Finite Element Analysis models were made for HyPerStripes based on parametric models. Zhang et al., Procedia Eng. (2011) Wire thickness effects The plastic strain results in the conductor are plotted as a function of the applied strain to the HyPerStripe (ΔL/L0) For the typical horseshoe design (shown below) we observe in the tensile test different responses depending on the wire thickness. The thickest wire results here in the most stretchable design. Wire width effects Varied wire width: w The thinner wires compared to the w = 0.1mm case show interestingly more stretchability initially. The thickest wire develops plastic strain in the mid-section due to bending effects (1 & 2). Depending on the amount of stretch, the thinner wires develop for the large strain case, (2), mainly plastic equiv. strain around the tops. Design optimization As a basis for the parametric models, tow possible design are evaluated, a horse-shoe like design and a block shaped design. The relatively straight-forward designs have up to 6 design parameters which were varied, keeping the polyurethane substrate material (4201AU by Covestro) and the conductor base material (Copper) constant. These materials can be replaced by others in the CDoE. From the mechanical point of view, the plastic strain in the conductive material was used as the critical parameter for assessing the “performance” of each design. The conductivity of the track was assumed to be unchanged up to the failure strain of the conductors. Design tool For designing, the engineer would probably ask: “what is the design we need to fulfil the requirements”. To answer this question, the results of the CDoE are made available to Design Space Exploration (DSE) software. The results is that the engineer can define the requirements and gets the design back as a solution. M. Assen, E. Lamers Reden BV Netherlands Website

Xecs Matchmaking Event

Xecs Matchmaking Event The Xecs Matchmaking Event will take place on October 15th in Hamburg, Germany. Our HyPerStripes partners Corne Rentrop (TNO) and Christof Landesberger (Fraunhofer EMFT) will showcase HyPerStripes in a poster presentation and promote our follow-up project. Xecs Matchmaking Event – Xecs Call 4 : Aeneas (aeneas-office.org)

Techblick 2024

Techblick 2024 The conference will take place from October 23th  to the 24th in Berlin, Germany. Our HyPerStripes partner, Stefan Bendig from Würth Electronic, will give a presentation on „State of the art of the industrial stretchable PCB and its potential for future development” https://www.techblick.com/electronicsreshaped

IEEE ESTC 2024

IEEE ESTC 2024 The conference will take place from September the 11th to the 13th  in Berlin, Germany. Poster, Michael Kübler (IMS CHIPS):„Development and Characterization of a Chip-Film Patch Interposer Integrating an Ultrathin Electrophysiology Chip“ (Michael Kübler, Alexander Frank, Ulrike Passlack, Christine Harendt, Joachim N. Burghartz) https://www.estc-conference.net/

6th IFETC Conference

6th IFETC Conference The 6th IFETC conference will take place from September 15th to the 18th in Bologna, Italy.
 Our HyPerStripes partner, Nico Arnold from the University Dresden (TUD), Germany will give a presentation on „Designing Flexible Electronics Using Open-Source Software“. IFETC 2024 – International flexible electronics technology conference 2024

The HyPerStripes Project – Successful Second Year Evaluation

The HyPerStripes Project – Successful Second Year Evaluation The project with 16 partners from three countries is working on solutions for new assembly and connection technologies for reliable bendable electronics and met for the second project review at IMS CHIPS in Stuttgart from April 23 to 24. Technology advances were summarized in presentations by each partner, and the first generation of the Use case demonstrators were shown live. The European reviewers gave a very positive evaluation of the project after the two-day presentation and emphasized the results as well as the good cooperation within the consortium.  

Clusterconference MicroTEC SW

Clusterconference MicroTEC SW The conference will take place from April the 16th to the April 17th in Freiburg, Germany. Lecture, Ulrike Passlack (IMS CHIPS):„Intelligent Systems for Medical Applications – Technologies and Applications of Flexible Sensors“ (Ulrike Passlack, Michael Kübler, Christine Harendt, Joachim N. Burghartz) https://www.microtec-suedwest.de/en/news-termine/clusterkonferenz/archiv-clusterkonferenzen/ck-24

VMAP User Meeting 2024

VMAP User Meeting 2024 Date: 14-15 February at Birlinghoven, Sankt Augustin, Germany Our HyPerStripes partner, Nico Arnold from TU Dresden, will give a presentation on „Integrated design process for flexible electronics using VMAP“. https://www.vmap-standard.org/Events/VMAP-User-Meeting-2024/